Hazards at intensive worksites can occur from any side leading to the development of a risky environment for workers. It can impact the seamless functioning of tasks and cause a hindrance in daily activities.
Mobile plants imply machines that are dynamic and continuously move across the site to perform various tasks. Some common instances of such equipment include forklifts, elevated platforms, and cranes. Every worksite uses at least one form of a mobile plant which makes it essential to deploy an AI-powered solution to automatically create danger zones during mobile plant operations becomes imperative.
Unveiling the Operational Risks of Mobile Plants
Mobile plants are required for various industrial activities in sectors such as construction, manufacturing & logistics, oil & gas, and mining. The plants are involved in activities including lifting, loading/unloading, transporting materials, and accessing elevated areas which can result in inherent risks such as collisions, entrapment, and falls.
“The recent IPAF Global Safety Report in 2024 listed Falls from the Platform, Entrapment, and being hit by a vehicle or machine at worksite to be in the top 6 causes of fatal accidents.”
Platforms such as mobile verticals including scissors lifts and personnel platforms caused about 23% of accidents in the last three years. There are 49% entrapments and 43% hitting accidents resulting from this form of mobile plants.
The self-propelled mobile booms are another category of plants that are responsible for 9% of fall accidents, 29% of entrapments, and 22% hit by machine incidents in the past three years.
Given these statistics, it is crucial to act prudently when mobile plants are in operation. Ensuring the safety of all personnel in the proximity necessitates intelligent and proactive measures. This leads us to explore how AI-powered solutions can revolutionize the way we manage the danger zones.
AI-Powered Mapping of Mobile Plant Danger Zones
AI-powered surveillance system brings precision and efficiency to the identification and monitoring of mobile plant danger zones. Unlike traditional manual monitoring, which is prone to human error and delays, AI systems use advanced technologies such as computer vision, Generative AI, and machine learning to process real-time data for pinpointing danger zones.
There are various possibilities of risk around a mobile plant in any of the labour intensive sectors. Some of the commonly encountered situations include the following -
SECTOR | POSSIBLE SCENARIOS OF MOBILE PLANT DANGER ZONES |
MANUFACTURING |
|
LOGISTICS |
|
CONSTRUCTION |
|
OIL & GAS |
|
MINING |
|
Whether it is any of the above scenarios around mobile plants, AI-powered video analytics can use sensors, cameras, and GPS to continuously monitor the environment. They identify potential risks and create real-time danger zones around mobile plants. These systems can adapt to changing site conditions and provide instant alerts to workers, significantly reducing the risk of accidents.
viAct's AI Proficiency in Mobile Plant Danger Zones
viAct's AI-powered safety monitoring stands out across industries, offering unparalleled safety and efficiency in managing mobile plant danger zones. Its automated incident analysis and reporting method creates a smart perimeter for everyone around.
Here’s how viAct’s system excels:
1. AI-Powered Geofencing and Proximity Alerts
One of the key features of viAct's system is the automated creation of danger zones through AI-powered geofencing. The system uses any existing cameras with a minimum 2MP resolution and connects them to the cloud platform using the RTSP link.
Once it is installed, the different layers of danger zone in the form of an area or a line can be marked. The system would analyze the ongoing activities and dynamically adjust the danger zones based on situational changes.
viAct’s AIoT system Danger Zone Alert Sensoring System (DZASS) is designed specifically to send out alerts in 1 second using local light and sound. The concerned safety officers are informed via SMS or Emails with simultaneous creation of history through captured images and videos from the incident.
2. Advanced Object Recognition Technology
viAct utilizes computer vision technology in its highly mobile AI-powered monitoring solution viMAC. By using IP cameras, it can accurately identify and track objects within the worksite. Its radar extends up to 5M horizontal and 6M vertical coverage with a 900 downward visualization capability.
It is an all-in-one solution for anomaly detection in the specified danger zones. From identifying collision risks to locating operator distraction or lifting object recognition, even the precise detailing cannot be missed.
viMOV is the World’s first high mobility AI Monitoring solution that takes mobile plant danger zone safety to the next level. Its plug-and-play mode ensures AI-powered safety monitoring without the need for electricity and internet. With 50 hours of battery capacity, it can help to reduce accidents around mobile plants in even the most confined space of a worksite.
3. Data-Driven Risk Analysis
viAct’s AI video analytics incorporates data-driven risk analysis with the Large Language Models (LLMs) incorporated into the system allowing historical data on near misses and past accidents. It can be referred to when setting up danger zones across specific mobile plants such as cranes, forklifts, or excavators.
4. User-Friendly Interface and Reporting
viHUB is the centralized management platform that provides an intuitive interface for monitoring and managing safety protocols. It offers detailed reporting features, allowing site managers to review incidents, analyze trends, and improve safety measures.
The Generative AI-enabled chatbot uses the vast amount of data recorded from the video feeds and images to provide instant feedback and suggestions when marking the danger zones. It simplifies the process of examining the situation and makes it more efficient.
5. 24/7 Monitoring and Emergency Response Integration
viAct’s AI video analytics ensures continuous monitoring of the worksite with its 24/7 surveillance system. The system is equipped to detect PPE compliance, identify unsafe behaviors, work at height safety, and trigger immediate alerts for emergency response. Various alert mechanisms, including visual and auditory signals, ensure that workers are promptly informed of potential dangers.
The dynamic nature of mobile plants necessitates sophisticated solutions to ensure the safety of all personnel on a worksite. AI-powered systems, like those offered by viAct, provide a robust framework for marking and managing mobile plant danger zones. Embracing AI in safety management not only reduces the risk of accidents but also creates a culture of safety leading to operational excellence.
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